What should be paid attention to in the installation process of Clutch Disc Cap?

Clutch Disc Cap is one of the components of the clutch assembly. The clutch assembly is as follows: clutch driven plate assembly, clutch pressure plate and cover assembly, release bearing and flywheel.

• What should be paid attention to in the installation process of Clutch Disc Cap?

• What should we pay attention to when the Clutch Disc Cap is reassembled?

• What are the installation considerations for the Clutch Disc Cap?

What should be paid attention to in the installation process of Clutch Disc Cap?

(1) Check the wear of the holes of the release lever and the release lever fork, and replace them if they are out of tolerance. Grease should be pre-applied to the needle roller bearing with a small hole before assembly.

(2) Check whether the spring force of the Clutch Disc Cap meets the standard. If it needs to be replaced, it needs to be replaced as a set.

(3) When installing the clutch spring insulation pad, the flanged side of the insulation pad should face the spring.

(4) When installing the Clutch Disc Cap, use the disassembly tool to gently press the platen cover to the platen, so that the screws of the six separate lever forks are aligned with the six holes of the platen cover and inserted in series. Use iron hooks to align the springs with the spring seat holes on the pressure plate cover one by one, and then press down the pressure plate cover until the screws of the separation lever fork are fully extended, and then install the adjusting nut on the screw.

What should I pay attention to when the Clutch Disc Cap is reassembled?

1. The clutch cover, clutch disc and diaphragm spring are aligned according to the "marks", the disc and the cover are tightly combined, and tightened with the relevant torque with special tools (according to the engine design requirements);

2. If the disassembled bearings need to be maintained, they need to be cleaned and lubricated with the corresponding oil (grease);

3. From the Clutch Disc Cap there is a buffer or shock-absorbing spring seat or bracket - facing the direction of the pressure plate;

4. During installation, the guide or transmission input shaft needs to be centered, so that the driven plate and the pressure plate are concentric, so that the input shaft can be installed.

What are the installation considerations for the Clutch Disc Cap?

1. Before disassembling the Clutch Disc Cap assembly, first remove the separation ring hanging on the separation lever (claw). Then pass the lower three claws of the pressure plate disassembly tool through the pressure plate from the underside of the Clutch Disc Cap assembly, the pressure plate is pressed on the lower three claws, and then press the upper three claws of the disassembly tool through the lead screw screw on the Cover the platen. Screw the lead screw nut into the lead screw. Rotate the screw nut clockwise with the afterburner, then the upper three claws will gradually press down the platen cover to separate the six.

The adjustment nut of the lever (claw) is loose.

2. Use the eyeglass wrench to disassemble the six adjusting nuts respectively. Then, rotate the lead screw nut counterclockwise with the afterburner to gradually loosen the platen cover, and finally remove the lead screw nut completely. The platen cover will now completely disengage from the platen.

3. Remove the upper three claws of the disassembly tool, and remove the Clutch Disc Cap from the pressure plate assembly. At this time, the clutch pressure plate, release spring, and release lever will be clear at a glance. Before removing the platen cover, it is better to make a relative position mark on a certain position of the platen cover and the platen, so as to be assembled according to the original assembly position during installation. This not only ensures the assembly accuracy, but also ensures the dynamic balance of the pressure plate assembly.

4. Remove the clutch spring. When dismantling the spring, pay attention to the installation position of the spring and the insulation pad not to be lost. Remove the connecting shaft of the release lever. If desired, the release lever and the cylindrical shank on the release lever fork can be removed. So far the Clutch Disc Cap assembly is disassembled. The assembly of the clutch pressure plate assembly can be carried out according to the reverse procedure of disassembly.

After more than 20 years working hard, stable quality product, competitive price, and careful service. Jinan chuangjin international trade co., Ltd  established long term business with many customers from Africa, Middle East, South East Asia and South Americia. And In China our brand had been one of the offcial partner of auto parts companies.